Manual Machinist with VR Training (VR Headset v3 Included)   

This manual machinist course is designed to provide you with an intensive overview of the skills necessary to perform manual machining. The best part? You will have the option to use virtual reality (VR) technology to complete labs and simulations. The training covers workholding, math, inspection, safety, machining, materials, quality, grinding, assembly, and more.

Requirements:

Hardware Requirements:

• This course can be taken on either a PC or Mac.

Software Requirements:

• PC: Windows 10 or later.
• Mac: macOS 12 or later.
• Browser: The latest version of Google Chrome or Mozilla Firefox are preferred. Microsoft Edge and Safari are also compatible.
• Adobe Acrobat Reader.
• Software must be installed and fully operational before the course begins.

Other:

• Email capabilities and access to a personal email account.

Instructional Material Requirements:

The instructional materials required for this course are included in enrollment and will be available online.

The following materials will be shipped to you approximately 15 business days after enrollment:

• Meta Quest 3 VR Headset Kit (headset, 2 controllers, case, and elite strap)

Material Fees are non-refundable upon registration.

Please note: Due to the high cost of the VR Headset Kit, it will not ship until 15 days after your start date.

Manufacturers are looking for highly skilled workers to create increasingly complex and important products. This comprehensive online manual machining training program is designed to equip you with the essential skills and knowledge needed for a successful future in a growing manufacturing industry.

You will receive a Meta Quest 3 headset, two controllers, a carrying case, and an Elite Strap, enhancing your learning experience through immersive virtual reality (VR) labs and simulations. While we offer 10 interactive VR labs, you also have the flexibility to complete simulations online if you prefer.

This machinist course provides an intensive overview of the skills necessary to perform manual machining. You will learn key competencies such as workholding, math, inspection, safety, machining, materials, quality, grinding, and assembly to work as a manual machinist.

1. Abrasives
   1. Grinding Processes 201
   2. Grinding Safety 211
   3. Basic Grinding Theory 221
   4. Basics of the Surface Grinder 231
   5. Basics of the Cylindrical Grinder 232
   6. Basics of the Centerless Grinder 233
   7. Setup for the Surface Grinder 241
   8. Setup for the Cylindrical Grinder 242
   9. Setup for the Centerless Grinder 243
   10. Surface Grinder Operation 251
   11. Cylindrical Grinder Operation 252
   12. Centerless Grinder Operation 253
   13. Grinding Ferrous Metals 311
   14. Grinding Nonferrous Metals 321
   15. Grinding Wheel Materials 331
   16. Dressing and Truing 341
   17. Grinding Wheel Geometry 361
2. CNC
   1. Introduction to CNC Machines 201
   2. Basics of the CNC Lathe 211
   3. Basics of the CNC Mill 212
   4. Coordinates for the CNC Lathe 221
   5. Coordinates for the CNC Mill 222
   6. Basics of G Code Programming 231
   7. Introduction to CAD and CAM for Machining 241
   8. Control Panel Functions for the CNC Lathe 251
   9. Control Panel Functions for the CNC Mill 252
   10. Offsets on the CNC Lathe 261
   11. Offsets on the CNC Mill 262
   12. Creating a CNC Turning Program 301
   13. Creating a CNC Milling Program 302
   14. Calculations for Programming the Lathe 311
   15. Calculations for Programming the Mill 312
   16. Canned Cycles for the Lathe 321
   17. Canned Cycles for the Mill 322
3. CNC Controls: Fanuc
   1. Fanuc Mill: Control Panel Overview 250
   2. Fanuc Lathe: Control Panel Overview 255
   3. Fanuc Mill: Entering Offsets 260
   4. Fanuc Lathe: Entering Offsets 265
   5. Fanuc Mill: Locating Program Zero 270
   6. Fanuc Lathe: Locating Program 275
   7. Fanuc Mill: Program Execution 280
   8. Fanuc Lathe: Program Execution 285
   9. Haas Mill Classic Controls: Program Storage 310
   10. Haas Lathe Classic Controls: Program Storage 325
4. CNC Controls: Haas
   1. Haas Mill: Classic Control Panel Overview 250
   2. Haas Lathe Classic Control Panel Overview 256
   3. Haas Mill Classic Controls: Entering Offsets 260
   4. Haas Lathe Classic Controls: Entering Offsets 265
   5. Haas Mill Classic Controls: Locating Program Zero 270
   6. Haas Lathe Classic Controls: Locating Program Zero 275
   7. Haas Mill Classic Controls: Program Execution 280
   8. Haas Lathe Classic Controls: Program Execution 285
   9. Hass Mill Classic Controls: Program Storage 310
   10. Haas Lathe Classic Controls: Program Storage 315
   11. Hass Mill Classic Controls: First Part Runs 320
   12. Haas Lathe Classic Controls: First Part Runs 325
5. CNC Controls: Mazak
   1. Mazak Mill: Control Panel Overview 250
   2. Mazak Lathe: Control Panel Overview 255
   3. Mazak Mill: Locating Program Zero 270
   4. Mazak Lathe: Locating Program Zero 275
   5. Mazak Mill: Entering Offsets 280
   6. Mazak Lathe: Entering Offsets 285
   7. Creating EIA/ISO Program for the Mazak Mill 286
   8. Creating EIA/ISO Program for the Mazak Lathe 287
   9. Creating Mazatrol Program for the Mill 288
   10. Creating Mazatrol Program for the Lathe 289
   11. Mazak Mill: Program Execution 290
   12. Mazak Lathe: Program Execution 295
   13. Mazak Mill: Program Storage 310
   14. Mazak Lathe: Program Storage 315
   15. Mazak Mill: First Part Runs 320
   16. Mazak Lathe: First Part Runs 325
6. Electrical Systems
   1. Safety for Electrical Work 111
7. Fasteners
   1. Intro to Fastener Ergonomics 130
   2. Properties for Fasteners 200
   3. Introduction to Fastener Threads 221
   4. Overview of Threaded Fasteners 231
   5. Tools for Threaded Fasteners 235
   6. Overview of Non-Threaded Fasteners 241
   7. Understanding Torque 245
   8. Threaded Fastener Selection 255
8. Inspection
   1. Basic Measurement 101
   2. Calibration Fundamentals 111
   3. Basics of Tolerance 121
   4. Blueprint Reading 131
   5. Hole Standards and Inspection 141
   6. Thread Standards and Inspection 151
   7. Surface Texture and Inspection 201
   8. Interpreting Prints 231
   9. Introduction to GD&T 301
   10. Major Rules of GD&T 311
   11. Inspecting a Prismatic Part 321
   12. Inspecting a Cylindrical Part 331
   13. Advanced Hole Inspection 341
   14. Inspecting with Optical Comparators 351
   15. Inspecting with CMMs 361
   16. Calibration and Documentation 371
9. Lean
   1. Lean Manufacturing Overview 101
   2. Continuous Process Improvement: Managing Flow 124
   3. Continuous Process Improvement: Identifying and Eliminating Waste 125
   4. Total Productive Maintenance 141
   5. 5S Overview 151
   6. Intro to Six Sigma 171
   7. Troubleshooting 181
   8. SPC Overview 211
   9. Metrics for Lean 231
   10. Process Flow Charting 241
   11. Strategies for Setup Reduction 251
   12. Six Sigma Goals and Tools 310
10. Manual Machining
    1. Manual Mill Basics 201
    2. Engine Lathe Basics 211
    3. Manual Mill Setup 221
    4. Engine Lathe Setup 231
    5. Benchwork and Layout Operations 241
    6. Manual Mill Operation 251
    7. Engine Lathe Operation 261
    8. Holemaking on the Manual Mill 271
    9. Threading on the Engine Lathe 301
    10. Taper Turning on the Engine Lathe 311
11. Materials
    1. Introduction to Physical Properties 101
    2. Introduction to Mechanical Properties 111
    3. Introduction to Metals 121
    4. Classification of Steel 201
    5. Essentials of Heat Treatment of Steel 211
    6. Hardness Testing 221
    7. Ferrous Metals 231
    8. Nonferrous Metals 241
    9. Exotic Alloys 301
12. Metal Cutting
    1. Safety for Metal Cutting 101
    2. Cutting Processes 111
    3. Overview of Machine Tools 121
    4. Basic Cutting Theory 201
    5. Band Saw Operation 211
    6. Introduction to Metal Cutting Fluids 221
    7. Metal Cutting Fluid Safety 231
    8. Toolholders for Turning 260
    9. Speed and Feed for the Lathe 301
    10. High-Speed Machining 310
    11. Speed and Feed for the Mill 311
    12. Hard Turning 315
    13. Cutting Tool Materials 321
    14. Machining Titanium Alloys 325
    15. Carbide Grade Selection 331
    16. ANSI Insert Selection 341
    17. Lathe Tool Geometry 351
    18. Mill Tool Geometry 361
    19. Drill Tool Geometry 371
    20. Optimizing Tool Life and Process 381
    21. Impact of Workpiece Materials 391
13. Quality
    1. ISO 9001:2015 Review 122
    2. Approaches to Maintenance 131
14. Safety
    1. Introduction to OSHA 101
    2. Ergonomics 102
    3. Personal Protective Equipment 111
    4. Noise Reduction and Hearing Conservation 121
    5. Respiratory Safety 131
    6. Lockout/Tagout Procedures 141
    7. SDS and Hazard Communication 151
    8. Bloodborne Pathogens 161
    9. Walking and Working Surfaces 171
    10. Fire Safety and Prevention 181
    11. Flammable/Combustible Liquids 191
    12. Hand and Power Tool Safety 201
    13. Safety for Lifting Devices 211
    14. Powered Industrial Truck Safety 221
    15. Confined Spaces 231
    16. Environmental Safety Hazards 241
    17. Machine Guarding 271
15. Shop Essentials (Applied Mathematics)
    1. Math Fundamentals 101
    2. Math: Fractions and Decimals 111
    3. Units of Measurement 112
    4. Manufacturing Process Applications: Part II 125
    5. Algebra Fundamentals 141
    6. Geometry: Lines and Angles 151
    7. Geometry: Triangles 161
    8. Geometry: Circles and Polygons 171
    9. Trigonometry: The Pythagorean Theorem 201
    10. Trigonometry: Sine, Cosine, Tangent 211
    11. Trigonometry: Sine Bar Applications 221
    12. Statistics 231
16. Supervisor Essentials
    1. Essentials of Leadership 100
    2. Managing Performance: Best Practices 130
    3. Managing Performance: Corrective Actions 135
    4. Basics of Manufacturing Costs 140
    5. Conflict Resolution Principles 150
    6. Conflict Resolution for Different Groups 155
    7. Team Leadership 10
    8. Personal Effectiveness 190
    9. Managing the Diverse Workplace 210
    10. Harassment and Discrimination 215
    11. Performance Management and the Law 230
17. Welding
    1. Material Tests for Welding 201
18. Workforce Essentials
    1. Essentials of Communication 115
19. Workholding
    1. Introduction to Workholding 101
    2. Supporting and Locating Principles 111
    3. Locating Devices 121
    4. Clamping Basics 131
    5. Chucks, Collets, and Vises 141
    6. Fixture Body Construction 200
    7. Fixture Design Basics 201
    8. Drill Bushing Selection 230

What you will learn

• Production floor safety
• CNC controls and programming
• Metallurgy
• Machining and grinding processes
• Fastener assembly
• Inspection methods
• Six Sigma, 5S, Lean, and TPM
• Workholding principles

How you will benefit

• Review our overview of the Benefits of Virtual Reality to get a better understanding of the value this machining training provides
• Prepare for a career as a manual machinist, production machinist, machine operator, manual lathe operator, or manual mill operator
• Gain the skills you need to confidently perform your job
• Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

This is not an instructor facilitated course; however, support will be provided through email.